JIH-CNC H Type CNC Machining Center

Products Description

JIH-CNC6500 H Type Extra Fine Craftsmanship The Ultimate in Performance Designed for Long and Short Work piece Machining

 

Long-scale processing Short-scale multiple processing
Multiple area processing  4th axis processing (Opt.)

 

   

Machine Features

  1. The base is fabricated from heavy gauge steel plates and scientifically reinforced, allowing for solid support for the column and work pieces.
  2. Travelling column design features increased machining efficiency and accuracy.
  3. The oversized box-type column is manufactured from high quality cast iron.
  4. Large diameter ball screw on x-axis is firmly supported to eliminate self-deflection problems.
  5. 3 axes adopt 45 mm P class high precision linear guide ways; X axis features 8 blocks, Y and Z axis are 6 blocks.
  6. Automatic lubricator delivers lubrication oil to all linear ways and ball screws.
  7. 3 axes ball screws are direct coupled with drive motors, featuring no backlash, high transmission efficiency and high accuracy.

 

Belt-Drive spindle

• BT-40 12,000 R.P.M.

 

 

Applicable Materials

  • Aluminum
  • Copper
  • Metal (such as: linear way and round bar, etc.)
  • Other non-ferrous metals

 

Applicable Industries

  • Aluminum door and windows
  • Curtains wall (glass wall)
  • Extruded aluminum
  • Long material parts

 

Travelling Column

  • The machine is designed with a travelling column and a fixed table.
  • With the travelling column configuration,work piece weight will not affect the transmission system. As a result,consistent machining accuracy can be achieved.
  • Each linear way on the Y-axis is fitted with 3 sliding blocks to assure ultra-high stability when the Y-axis is moving.

 

 

 

 

Model 6500H 5500H 4500H 3500H
LxWxH 12,000x3,100x3,100mm 11,000x3,100x3,100mm 10,000X3,100X3,100mm 9,000x3,100x3,100mm
T-Slot 6,500x450mm 5,500x450mm 4,500X450mm 3,500x450mm

 

 

 

 

PC-Based CNC Control
  1. The machine is equipped with a PC-based CNC control as standard equipment. It is easy to learn and operate.
  2. Upon request Mitsubishi / Fanuc or Siemens CNC control is available (optional).

 

Arm Type Magazine

The ARM type magazine rotation is driven by a cylindrical cam for fast and dependable is 24 tools. Random tool selection provides highly efficient tool changing.

 

Oil Mist Cooling

The machine is equipped with an oil mist cooling system for efficient cooling of cutting tool and work piece. It not only extends the service life of the tool, but also ensures superior cutting quality.

 

Standard Equipment
Advanced CNC Controller
SINTEC controller Mitsubishi controller Fanuc controller

PC-Base CNC Controller

  • Machines are equipped with Syntec PC-Base CNC controller, featuring easy to learn and easy to operate.
  • Mitsubishi, Fanuc or Siemens controller is optional.

PNEUMATIC COUNTER BALANCE ON Z-AXIS

 

  • The Z-axis movement is counter-balanced by using an air cylinder, allowing the Z-axis to move more smoothly.
  • The counter balance system is equipped with and accumulator to supply stable air flow at all times.

PLANETARY GEAR REDUCER

  • Syntec controller
  • ATC unit
  • Oil mist cooling system
  • Spindle air blast
  • Automatic lubrication system for linear guide ways
  • Leveling kit and tool box
  • Telescopic cover for guide ways
  • Wire switch for emergency stop
  • Pilot lamp
  • Heat exchanger for electrical cabinet

Spindle Cooler

Heat Exchanger for Electrical Cabinet

Chain Type Chip Conveyor

Sophisticated Laser Inspection

After each machine has been assembled, our experienced personnel applies a sophisticated laser intrument to inspect and calibrate ball screw pitch error and backlash, positioning accuracy, as well as repeatability on the X, Y and Z-axes. Through the laser inspection process, we can guarantee high feed accuracy on three axes as well as overall machining accuracy.

Ball Bar Test

To assure the highest structural mechanical assembly accuracy, and to eliminate the reverse spike phenomenon, all Bar tested during the assembly processes. The test will calibrate the machine to the optimum status, thus extend the life time of axial ball screw and slide ways.

 

Optional Equipmen 

Imported High Precision Gear Reducer Ball Screw Suppor Rack Transmission On X-Axis (European Gear Reducer)

The X-axis movement is driven by a servo motor and transmitted through high precision ball screw with gear reducer. This special design not only produces powerful driving force, but also provides high positioning accuracy on the X-axis.

The X-axis is transmitted through a ø80 mm extra-large ball screw, which is supported by two blocks to improve self-deflection of the screw. This help upgrade positioning accuracy on the X-axis.

The precision machined rack and pinion transmission mechanism features backlash-free performance and minimum pitch error. This leads to high positioning accuracy on the X-axis.

Multi-Machining for Short work pieces

For machining short work pieces, the operator may mount the work pieces on the table to machine simultaneously.

The X-axis rack and its driving gears are free from backlash problem, featuring minimum pitch error, accurate x-axis positioning and rapid traverse.

 

Screw type chip conveyor

  • Coolant through tool holder
  • Optical scale
  • Automatic work piece measurement
  • Coolant through spindle
  • Siemens controller
  • 4th axis packag

 

 

Extra Long work piece Machining

This machine is excellent for machining extra-long work pieces with only one setup. Suitable machining includes milling, drilling and tapping. With such machining nodes, you can save considerable time.

Various Areas of Machining

With this mode of machining, greater efficiency can be obtained.

 

Opt vise 1

Opt vise 2(VISE2)

 Air fence(stopper)

 Tools / Tool Holder

Angle Head
(90 degrees or 0-120 degrees)

E86N/T25(For Fanuc or Mitsubishi Controller)
Spindle probing system with radio
transmission: Automatic since the
material size when processing. 
Flat Working Table With T-Slots Controller(siemens)

 

Products Specification
Model JIH-CNC6500H 
Stroke
X-Axis Stroke 6,500 mm(Opt.3,500mm/4,500mm/5,500mm)
Y-Axis Stroke 510 mm(Opt.650mm)
Z-Axis Stroke 510 mm
Distance From Spindle Nose  To Table Surface Min. 160 mm, Max. 670 mm
Table
Table Type 5 Sets T-slots
Table size 450 X 6,500 mm
Max. Load 1,000 kg
T-Slots(No. x Wx P) 3 X 50 X 200 mm
Spindle
Spindle Speed 8,000 R.P.M. (Opt.10,000mm/12,000 R.P.M.)
Spindle Motor 11 kw (15 HP)
Spindle Taper Cone BT40(Opt.BT50/6,000R.P.M.)
Feed Rate
Rapid Feed rate(X/Y/Z) Gear rack X:40 m/min / (Opt. Ball screw X:24 m/min) Ball screw Y:24 m/min, Ball screw Z:24 m/min
Servo Motors OF 3 axes  X:5 kw, Y:3.5 kw, Z:3.5 kw (Mitsubishi)
Cutting-Feed rate F:1~5,000 mm/min
ATC
Magazine Capacity 24 Tools
ATC type Arm-type
Tool Holder BT40
Pull Stud 45°
Max. Tool length 100 mm
Max. Tool Weight 7 kg
Dimensions 
Machine Weight 2,1000 kgs
Machine Dimensions 12,000 X 3,100 X 3,100 mm
Packing Dimensions Two 40"container
Required Pneumatic Pressure 6 kg/cm2

 *We reserve the rights to modify above specification without notice.

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